What Is Predictive Quality?

Our Predictive Quality application allows you to systematically optimize quality over the short and long term. You can easily create virtual sensors to accurately predict finished quality early in your production processes by structuring and analyzing all of your process data in real-time. Predictive models help your operators keep quality on target through real-time recommendations, while your engineers receive model-driven advice for the best operating conditions to optimize quality over the long term.

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How it works

Continuous Learning
Connect Digital Twins
Connect Digital Twins
Train Models
Train Models
Analyze Models-Act On Insights
Analyze Models
Train Models
Deploy Models
Monitor Twins
Monitor Twins
Analyze Models-Act On Insights
Act on Insights

The Predictive Asset Life application encapsulates best practices, templates, dashboards, data sets and custom alerts, empowering your team to innovate with the power of continuous learning.

Automate Learning

Accelerates Learning

  • See by-line, by-product performance
  • Identify best recipes/centerlines to optimize quality
  • Understand top drivers for quality issues
  • Prioritize automation opportunities
Drive Actions

Drives Insights to Action

  • See quality predictions in real-time
  • Understand current anomalies affecting quality
  • Act on real-time recommendations to improve quality in real-time and in the future
Key Benefits of Predictive Quality
Predictive Quality
Better Quality

Tighten specifications: With tighter control you can deliver to more exacting standards.

Dial in centerlines and recipes: Engineer the guesswork out of getting on spec, every run.

Increase first-pass yields. Being able to react faster means less time out-of-spec and less wasted product.

Predictive Quality
Faster Quality

Know now. No need to wait for lengthy lab tests. Predictive Quality gives you in-line test results in real-time.

Be proactive. Predictive alerts allow you to avoid out-of-spec situations before it's too late.

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Lower Cost

Less reliance on manual testing as you learn to rely on predictive measures

Reduced raw material costs as waste drops

Reduced energy costs as yield improves

Explore Some of Our Industries
Food & Beverage
Consumer Goods
Service Providers
Get started today

Follow our simple process to get visibility in minutes, insight in hours and impactful actions in days:

  • Connect Your Data. TwinThread has out of the box connectors to hundreds of industrial data sources.
  • Create Digital Twins. TwinThread creates a digital copy of each of your assets and processes.
  • Deploy Models in real-time to gain real-time insights. Having learned from your history the model applies that learning in real time.
  • Act on Insights. Operators, engineers, and experts can learn quickly and act confidently.
  • Learn and Iterate. Quickly move from one learning opportunity to the next.


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Related Resources
Case Study :: Forward-Thinking
Case Study :: Pet Food